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Crimping Tutorial

09/19/2013in 0 Likes

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HS-79 & HS-79 WITH CSM HOSE ASSEMBLIES HS-79 & HS-79 WITH CSM HOSE ASSEMBLIES

1.

Use the XRP Hose Cut-Off Blade to cut the hose to the proper length. The toothless knife edge wheel will provide a clean and square cut. May be used on stainless steel braided hose also.

2.

Slip the crimp collar over the hose until the inside flange of the collar is against the face of the hose.

3.

Push the nipple into the hose until the back of the nipple’s locking flange is approximately 0.050” away from the face of the crimp collar, as shown at A.

Without moving the nipple, carefully slide the crimp collar over the nipple until the collar’s locking flange engages the locking groove on the nipple, as shown in B.

4.

Insert the lower half of the crimp die into the crimping machine,making sure it is placed under the spring steel clips to hold it in place.

5.

Position the hose assembly into the crimp die. Be careful not to disturb the nipple and collar placement.

6.

Place the upper half of the crimp die over the assembly in the crimper.

7.

Install the tapered die pusher ring plate over the crimp die. Push the plate down by hand, until the crimp die is snug on the crimp collar. Make sure the die covers the entire length of the collar.

8.

Place the pusher cone into the crimp machine and pump the handle until the cone just contacts the pusher ring plate. Now, recheck! Make certain that the crimp collar is fully covered by the crimp die and the nipple has not moved.

9.

Continue pumping the handle until the crimp die cage is completely closed and the pressure on the gauge indicates 4,000 to 5,000 psi. Larger sizes may require more pressure. Each die has been manufactured to provide the proper finished diameter crimp. Pressure test and inspect the finished hose assembly.

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